Engineered
Products
Custom products made just for you.
Gradient Services utilise the latest in manufacturing technology for the production of precision engineered products.
Casting
Gradient Services provide custom made, ferrous and non-ferrous castings for one off requirements and mass production quantities.
Casting is a manufacturing process where a liquid metal is poured into a mould to produce an object (casting) once the metal cools and solidifies. Casting is a versatile method of manufacturing as finished products require minimal machining and fabrication.
With multiple casting methods available, Gradient Services can offer a range of components from 1Kg to 400+ tonne. Gradient Services can provide components as cast, proof machined or finished machined. With over 40 years’ experience in the foundry industry Gradient Services team have the knowledge and experience to produce quality casting solutions.
Our foundries are ISO9001 certified and guarantee the products they supply. All castings are supplied with material chemistry and mechanical certificates. Additional testing and certification is available on request.
400+
Tons in a
single pour
Ferrous Castings
Gradient Services provide a wide variety of engineered cast components used in Heavy Industry. Castings can be supplied in various grades of SG Iron, Grey Iron, Low alloy Steel, Stainless Steel and Manganese Steel. Gradient supply both large equipment, Slag Pots for the material processing industry, and small, such as pump components.
Non Ferrous Castings
Gradient Services are partnered with Esart Fonderie s.r.l to supply critical Non-Ferrous castings and forgings. Esart Fonderie s.r.l are world leaders in manufacturing cooling components with their cast in Copper cooling circuit technology, which gives extended life through increased heat dissipation.
Gradient also supply Castings from 1Kg to 5T.
Forgings
Gradient Services offer a vast range of forged products in all quantities. Forging is the process of forming and shaping metals through the use of hammering, pressing or rolling. Forged components are ideal for strength and performance as the grain structure is recrystallized.
We offer Forging in a wide range of ferrous and nonferrous alloys:
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Alloy steel
-
Carbon steel
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Stainless steel
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Tool steel
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Cathode Copper
Gradient Services utilize open die, closed die, and ring forging processes with components supplied proof or finished machined.
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Capacity
50g
to
80T
Fabrications
Gradient Services can supply all fabrications regardless of size. We work with both local and international suppliers to make sure our products comply with regulations and standards. This is achieved by using qualified welders and traceable materials. With many years in the manufacturing industry Gradient Services are able to offer support to customers on all projects that require fabrication.
Gradient has also worked with many customers in the past to successfully redesign fabricated components to cast components which can offer cheaper manufacturing costs and extended wear life
Machining
Finished Machining Services
We deliver fully machined parts, ready for assembly, supported by our extensive facilities and an abundant array of CNC machining centers. This setup allows us to handle all volumes swiftly and efficiently, offering significant cost and time savings when you choose this option.
Semi Machined Forging
Moving beyond the basics, Semi Machined Forging creates a more defined shape to components and reduces the final completion time and expense for your company.
Proof Machining
For engineering firms looking to value-add and take command of the finished component dimensions then proof machining is a great option to reduce initial set-up costs and ensure a solid casting orforging is at hand.
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Industry: Mining
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Industry: Gas
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